Inside Ather Power’s Manufacturing Facility: 1 Scooter Constructed Each 4 Minutes

Ather's new facility is spread over 1.20 lakh sq.ft. & can produce over 110,000 units per year expand View Pictures

Ather’s new facility is unfold over 1.20 lakh sq.ft. & can produce over 110,000 items per yr

Ather Power’s sprawling new facility is unfold over 120,000 sq.ft. and might produce over 110,000 autos and 120,000 battery packs in a yr. That is just below the primary section of operations, and the power can be expanded on the 400,000 sq.ft. land allotted by the Tamil Nadu authorities. The present facility was constructed with an funding of ₹ 130 crore over a interval of 9 months. What makes it particular although is the truth that the majority of this overlapped with the lockdown, which made the whole course of a problem in some ways. Because the model begins to scale operations, we go to Ather Energy’s huge new facility to witness the rollout of 1 electrical scooter each 4 minutes.

Additionally Learn: Ather Energy Signs MoU With Tamil Nadu Government For New EV Facility


The brand new plant is in shut proximity to the producer’s present provider base in addition to the headquarters positioned in Bengaluru

Why Hosur?

Ather says that about 90 per cent of the elements on the 450 Plus and the 450X are sourced from native suppliers. Barring the battery cells, that are imported from LG, South Korea, the remainder of the elements are sourced from suppliers in and round Bengaluru. This was additionally the explanation why the corporate selected Hosur to set-up its new facility. The area already has a thriving auto elements provider base for two-wheelers and is already dwelling to behemoth TVS Motor Firm. Suppliers from Chennai and Coimbatore additionally present different essential elements together with the electrical motor, making it geographically nearer. Furthermore, the crew was searching for a location that will be inside shut proximity to the Bengaluru headquarters for higher coordination between the manufacturing and R&D groups.

Additionally Learn: Living With The Ather 450X Electric Scooter: Road Test Review



The approaching collectively of every electrical scooter is sort of a puzzle with all elements bolted on the automobile at every meeting station

The Meeting Line

Ather’s plant operates a single meeting line for now with room for at the least two extra on the identical premises. Working parallel to the meeting line is the battery manufacturing facility that operates in a closed room, and requires a extra managed setting. With the corporate eager to safeguard its Mental Property (IP), we weren’t allowed to {photograph} the primary couple of stations on the meeting line or the battery manufacturing room.


Ather at present operates a single meeting line on the plant with house so as to add extra sooner or later, relying on the demand

Nonetheless, we did get a great have a look at the Ather scooters being constructed from scratch. The power has 13 linked machines and over 15 handbook stations, that are linked to the primary system below the Business 4.0 manufacturing unit requirements. The meeting line is split into 37 stations (up from the 14 station meeting line on the older plant) and it is the primary couple of stations the place you see many of the {hardware} coming collectively. Every station has two folks engaged on it with the electrical motor being the primary element connected to the aluminium body. That is adopted by the battery pack, suspension, tyres, brakes, and handlebar.

With the meeting line shifting ahead, the outside panels begin to costume up the skeleton of the Ather 450X. The battery pack goes into the floorboard and is adopted by the fibre-glass panels, lighting methods, and the touchscreen instrument console. We additionally seen that the meeting line boasts of a younger workforce from reverse genders, and that is at all times encouraging to see!

Additionally Learn: Bajaj Chetak Electric Scooter vs Ather 450X Comparison Review


Every Ather scooter goes by means of a dyno check, adopted by an inspection and check experience

As you method Station No. 37, the Ather 450X is sort of able to be shipped off to its proprietor. The technicians load it up on a elevate to screw within the last panels in place, which is adopted by a dyno check. This features a high-speed check in addition to testing the Park Help function in each ahead and reverse modes. The scooter is then taken to the ultimate checkpoint to test the paint, end and detailing below shiny lights. A check rider will take it out for a brief spin to test the brakes and suspension. With all of the plastic wraps in place, the electrical scooter is given the ‘OK’ tag by the standard test crew.

It took Ather 9 days to supply one scooter when it first started manufacturing in 2018 on the Whitefield manufacturing unit in Bengaluru. This elevated to 750 autos per 30 days in 2019 and 1750 items per 30 days in 2020. The brand new facility produces 9200 items per 30 days and might roll out a brand new scooter in each 4.01 minutes. That is 210 autos per day on a two-shift foundation with 90 per cent effectivity. 


The meeting line boasts of a younger workforce from both gender working collectively

Future Investments

Ather Power has introduced a collection of latest markets as a part of its aggressive growth plan. By March 2021, the corporate plans to determine a presence in 27 cities throughout 15 states in India and demand, it says, is simply constructing with each new market. The plan is to broaden to a complete of 40 cities by the top of the calendar yr, whereas additionally increasing its fast-charging community to over 1000 chargers within the subsequent 20-24 months.

Ather is anticipating large demand from the newer markets and has plans to take a position about ₹ 635 crore going ahead over the following 5 years. The corporate’s subsequent section of growth will see a complete put in capability of 500,000 items within the subsequent couple of years. The plant employs about 350-odd personnel with almost 90 engaged on the meeting line alone. This quantity will broaden to over 4000 staff over the following 5 years, which Ather says can be skilled within the requisite abilities to work within the EV sector.

Additionally Learn: Ather 450X, Series 1 Special Edition Deliveries Begin In Select Cities


Ather Power plans to broaden as much as 40 markets by the top of 2021, the corporate will set up a presence in 27 cities by March itself

What’s Subsequent

The manufacturing ramp-up and market growth are placing this start-up proper on high with the massive gamers within the two-wheeler sector. So, when will we see a brand new electrical providing from Ather Power? Not till 2022 for certain. For now, co-founders Swapnil Jain and Tarun Mehta say the plan is to streamline the manufacturing course of and roll out the 450X and the 450 Plus to prospects. So sure, the supply interval will come down going ahead to a couple of month after reserving.

The producer’s 300-strong R&D crew will proceed to function from the headquarters in Bengaluru, and is engaged on different tasks too. Ather guarantees there’s heaps taking place and certain sufficient, there can be extra causes to remain excited.

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